Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are created feasible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power tranny, high torque, or dynamic applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all adding to a reliable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your model design.
Below is an array of EP-Series gearboxes. You can get the full products, with technical specs and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are suitable for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is available in different variations. Like all Ever-Electric power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc the teeth according to Ever-Ability. For customers, this means better toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input speed: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust efficiency by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The get and the wheel are mainly made out of Ever-Power spiral gearing providing a tranquil, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings happen to be strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and can end up being fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and can be supplied in a hygienic edition with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for particular shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller numbers – or in designing unique gearboxes for example with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears by the variations in helix angles, they could be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture services for directly bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior in conditions of noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each have differing teeth styles, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-residence heat treatment make us extremely flexible and responsive. We work together together with you, providing assistance and assistance for your specific program, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as for example ATEX or for use in the food industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that require high speed and high torque power. They can help cut consumer costs by giving long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved teeth and deeper traction between those tooth ensures better asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with a slight curve to provide better versatility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.
Ever-Power – The high performance bevel gearbox