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June 18, 2020

Today the VFD is perhaps the most common kind of output or load for a control program. As applications become more complicated the VFD has the ability to control the speed of the motor, the direction the electric motor shaft is turning, the torque the motor provides to a load and any other motor parameter which can be sensed. These VFDs are also obtainable in smaller sized sizes that are cost-effective and take up less space.

The arrival of advanced microprocessors has allowed the VFD works as an extremely versatile device that not only controls the speed of the engine, but protects against overcurrent during ramp-up and ramp-down conditions. Newer VFDs provide methods of braking, power improve during ramp-up, and a variety of handles during ramp-down. The biggest financial savings that the VFD provides is certainly that it can make sure that the motor doesn’t pull extreme current when it starts, so the overall demand factor for the entire factory can be controlled to keep the domestic bill as low as possible. This feature alone can provide payback in excess of the price of the VFD in under one year after buy. It is important to remember that with a traditional motor starter, they will draw locked-rotor amperage (LRA) when they are beginning. When the locked-rotor amperage takes place across many motors in a manufacturing plant, it pushes the electrical demand too high which frequently results in the plant having to pay a penalty for all of the electricity consumed through the billing period. Because the penalty may be as much as 15% to 25%, the financial savings on a $30,000/month electric costs can be used to justify the buy VFDs for virtually every electric motor in the plant actually if the application form may not require operating at variable speed.

This usually limited how big is the motor that may be managed by a frequency plus they were not commonly used. The initial VFDs used linear amplifiers to regulate all aspects of the VFD. Jumpers and dip switches were utilized provide ramp-up (acceleration) and ramp-down (deceleration) features by switching larger or smaller sized resistors into circuits with capacitors to produce different slopes.

Find out more about Variable Speed Gear Motor here.